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Smart Computer control Rapid Vision Measuring System with high efficiency

Categories Rapid Vision Measuring System
Brand Name: AUSKY
Model Number: AMO240
Certification: CE /ISO
Place of Origin: Guangdong, China (Mainland)
MOQ: 1
Price: Negotiable
Payment Terms: L/C, T/T
Supply Ability: 100 sets per month
Delivery Time: 15Work days
Packaging Details: Export wooden case
Usage: Video measuring instrument
Power supply: 220V AC 50HZ
Machine size (mm): 450X580X1980mm
Repeat accuracy2*: ± 2μm
Instrument precision: ± 4μm
Load-bearing weight(KG): 20KG
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    • Product Details
    • Company Profile

    Smart Computer control Rapid Vision Measuring System with high efficiency

    Smart Computer control Rapid Vision Measuring System with high efficiency


    NO1. The mechanism and application characteristics of one-stroke measuring instrument:


    1. Applicable scope of the instrument: The measuring instrument can be applied to all kinds of mobile


    phones, hardware, plastics, electronics, connectors, die-cutting, PCB board, FPC, glass, screw, and other


    dimensions of rapid measurement and testing.


    2. The main function of the instrument is to cooperate with Aotian fast image measurement software,


    high-definition color CCD 5 million pixels, large field telecentric lens, specific light source and motor.


    3. Cost savings: It can realize multi-function of one machine, greatly reduce the cost of repeatedly


    purchasing testing instruments for users, and save labor costs and space for the use of repeatedly .


    purchasing testing instruments. It can satisfy the needs of users and enterprises in the future, as well as the


    rapid expansion of product testing, and lay a good foundation for the quality assurance of users' products.


    NO2.Technical parameters:


    Model

    AC-240

    The camera

    5 million 2/3 inches, 12 million 11.1 inches, 20 million 1 inches optional

    Light source

    According to the purpose of measurement, parallel bottom light, telecentric bottom light, 1-8 zonal ring light, coaxial light and so on can be selected.

    Repeatability 2*

    < ± 2μ

    Measurement accuracy (extreme difference)3*

    ± 5μ

    measurement accuracy(±2σ)4*

    < ± 3μ

    100 Element Measuring Time 5*

    < 0.2s

    Load-bearing weight(KG)

    20KG

    Machine Size (Long X Width X High)

    45X58X198cm


    NO.3:Configuration List:


    Number

    Name

    Unit

    Quantity

    1

    Main body

    PCS

    1

    2

    AUSKY software

    PCS

    1

    3

    Dongle

    PCS

    1

    4

    Private Computer Host

    PCS

    1

    5

    Liquid crystal display

    PCS

    1

    6

    AUSKY optical corrector

    PCS

    1


    Introduction of Software System


    Our company has invested in research and development of fast image processing, concurrent algorithm,


    precision compensation, system framework and other aspects. We have integrated a set of high-efficiency


    and high-precision professional visual inspection system to meet the new demand for high-speed online


    full-scale inspection under the industrial environment of 4.0.


    In the development process, we cooperate with foreign third-party professional visual software companies


    in depth, and can access third-party expansion modules such as high-speed image matching and advanced


    image preprocessing, which make the software have extensive non-contact industrial measurement


    expansion functions.


    Main features:


    a. Complete image metrology software functions: including the measurement of all kinds of 2D element points, lines, circles, arcs, Polylines, spline curves;


    b. Complete coordinate system, structure and tolerance calculation function;


    c. The function of importing and exporting CAD and offline programming;


    d. High-precision sub-pixel interpolation and lens distortion compensation function;


    e. Target recognition and image matching module (optional function)


    f. In collaboration with other professional machine vision companies, we take the lead in introducing


    advanced functions such as general machine vision algorithm, image preprocessing, mosaic, morphology,


    miscellaneous edge and weak edge recognition, gray level variance, color difference discrimination, image


    template, Blob, bar code, outline recognition and comparison in metrology software; (Optional function)


    g. Motion measurement module: supports on-line measurement-level high-precision detection of moving objects. (Optional function)


    h. Software interface



    The main functions of the software are as follows:


    1. Image measurement tools

    Specifically, it includes the following functions:

    Import static pictures

    Save pictures

    Field of view zooming

    Field of View Adaptation

    Camera Dynamic Preview and Image Capture

    Setting of Measuring Parameters

    Point Cloud Tool

    Automatic Recognition of Objects and Spline Curve Circle Measuring Tool

    Linear measuring tool

    Circular measuring tool

    Arc measuring tool

    Point measuring tool

    Extremum Measuring Tool

    Rectangular Range Definition Tool


    By using the above tools, the measurement of feature elements in camera shooting or static pictures can


    be realized. Take the circle tool as an example, the following is an example of measurement: concentric


    circle is the range of edge patrol, which can be manipulated by mouse to realize the editing functions of


    zooming, translating and defining the direction of edge patrol.


    Example 1:


    Circular measuring tool



    Example2


    Arc measuring tool



    Example3


    Linear measuring tool



    Example4


    Setting parameters of measurement parameters are detailed:


    1.Edge-seeking points: set fixed number of edge-seeking points, or automatically allocate points according to interval points;


    2.Edge Search Range: Search Default Range 30 for Finding Boundary Points.


    3.Boundary type: black > white; white > black; step point;


    4.Side-finding direction: correctable direction; forward or reverse direction.


    5.Extremum type: By setting this value, the special functions of measuring the maximum outer diameter/minimum inner diameter and mesh boundary of gears can be realized.


    6.Noise filtering: Least squares filtering intensity and Gaussian pre-filtering method can be set to eliminate measurement noise.


    7.Miscellaneous edge location: For the edge with strong interference noise, three advanced pre-positioning methods are provided: step gray statistics; dynamic template; static template. The real boundary can be measured effectively for the noisy edges.


    8.Sub-pixel algorithm: According to the characteristics of light source, sub-pixel compensation parameters can be pre-set to improve the measurement accuracy;


    9.Threshold class parameters: adjustable range of weak edge measurement and threshold 8BA1 calculation



    Example5


    Extreme parameter demonstration:



    Metering Tool Window

    Metrological tools include complete tools for tolerances of 2D geometric elements and construction operations.



    Metering Tool Window

    Metrological tools include complete tools for tolerances of 2D geometric elements and construction operations.

    distance tolerance

    Angular tolerance

    true position

    Concentricity tolerance

    perpendicularity

    Parallelism tolerance

    Inclination tolerance

    Symmetry tolerance


    Definition of tolerance: Relevant parameters of all tolerances mentioned above can be defined, such as tolerance name,


    theoretical value, measured value, tolerance element, reference element, upper and lower tolerance zone


    definition, tolerance calculation type, common algorithm, material definition, etc.


    Example


    distance tolerance


    Default values are used by default



    Type: You can choose to calculate the X.Y axis distance



    Element Construction Function: The software adopts a construction classification method oriented to construction objectives. Through three clear steps:


    1) Selection of one or more geometric elements involved in the construction


    2) Choosing the geometric type of the construction target.


    3) Choose the method of construction.


    Commonly used construction algorithms include least squares fitting, midpoint, midpoint, intersection,


    projection, parallel plane, vertical, translation, tangency, key point, mirror, etc., to achieve dozens of


    different construction algorithms, covering almost all possible construction types of measurement software.


    Taking the two-level menu of two circles to construct straight lines as an example, all possible constructions


    can be obtained as follows.



    The commonly used 2D geometric construction functions are shown in the following table:



    Part coordinate system function:


    The system parts coordinate system can be built iteratively. The software can build coordinate system


    intelligently and efficiently with one key according to the type and position of the elements in the coordinate


    system. It can build coordinate system through point-point class, point-line class, circle-circle class, circle-


    line class, line-line class, discrete multi-point fitting, CAD theoretical element-measured element, B-spline


    curve. Line fitting and other methods are used to establish the coordinate system of parts needed by users.


    2. Control tools:



    Through the above tools, such as delay, input, output, circulation, light source, camera and so on, it can


    realize linkage with external PLC controller, manipulator, conveyor belt, switch, induction device, light


    source, camera, alarm indication, etc. Quickly build online automation application scenarios.


    3. Element Attribute Page:


    Element attribute pages are used to display the results and attributes of program items, measurement


    elements, construction elements, calculation tolerances, hardware controls, etc. Batch output settings and


    tolerance definitions of tolerances within batch elements (X, Y, Z, R, D, Form) can be made.



    Note: Form tolerance supports straightness, roundness, flatness and curve contour.


    4. Program list area:


    The program list area has the functions of recording and managing user programs, editing, inserting,


    deleting, modifying program parameters, executing, stopping and displaying program execution results


    through the right-click menu.



    Real-time image display area:


    1.Display and preview dynamic or static images from industrial cameras and zoom freely.


    2.Overlay the measuring elements; (Press the middle wheel of the mouse to achieve shape tolerance after selecting the target)


    3.Superimposed display of boundary points;


    4.Overlay display element shape tolerance;




    The definition of interface display in image display area is started by menu item, and OK NG can choose display effect for measurement result.



    5. Graphics, CAD editing, measurement report synthesis window:



    1.Display switching of image preview area;


    2.Dynamic display of measurement elements;


    3.Display common tolerance marking;


    4.Visual graphic selection elements;


    5.Translational Scaling and Selection of Support Graphics


    6.Support importing CAD file DXF file format;


    7.Support importing Gerber file format;


    8.Support export standard DXF file format;


    9.Set output options and paths;


    10.Built-in measurement report display;



    Excel output format; after checking, the real-time data will be dynamically updated to the table.



    6. Report mode: Software can switch report mode freely and click OK to realize it.



    Product Display



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