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Boiler Industrial Cyclone Separator Dust Collector & Multi Cyclone Separator

Categories Industrial Cyclone Separator
Brand Name: HD BOILER
Model Number: Cyclone Separator
Certification: ISO9001 , SGS , TUV , ASME , EN
Place of Origin: China
MOQ: 1 Set
Price: Negotiable
Payment Terms: L/C, T/T, Western Union
Supply Ability: 100 sets per Month
Delivery Time: 40 - 100 Days
Packaging Details: Iron Frame Package
Specification: Customized
Efficiency: 99.5% ~ 99.9%
Material: Carbon steel, Alloy steel, equivalent
Surface Treatment: Painted
Warranty: 2 Years
Application: Industry boiler and CFB boiler
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    Boiler Industrial Cyclone Separator Dust Collector & Multi Cyclone Separator


    Conical Cyclone Separator for Industrial Boilers and CFB Coal-fired Boilers


    Product Description


    Cyclone separator is a kind of equipment used for separating gas-solid system or liquid-solid system. The working principle is that the solid particles or droplets with large inertia centrifugal force are separated from the outer wall by the rotating motion caused by the tangential introduction of air flow. The main characteristics of cyclone separator are simple structure, high operating flexibility, high efficiency, convenient management and maintenance, low cost. It is used for collecting dust with diameter of 5-10 μm. It is widely used in pharmaceutical industry. It is especially suitable for dust particles which are thicker and contain more dust. Under high temperature and high pressure conditions, it is also often used as an internal separation device in fluidized bed reactor or as a pre-separator. It is a widely used separation equipment in industry.


    Principle and Working

    Cyclone separator is a dry gas-solid separator which separates dust from airflow by centrifugal force produced by gas-solid mixture in high-speed rotation. Because the centrifugal force acting on the particles is far greater than the gravity and inertia force, the separation efficiency is higher.


    The separation principle and structure of the commonly used tangential inlet cyclone separator are shown in the figure. The main structure is a conical cylinder with a gas inlet pipe in the tangential direction of the upper section of the cylinder, a exhaust pipe inserted into a certain depth in the cylinder on the top of the cylinder, and a powder outlet receiving fine powder at the bottom of the conical cylinder. When the dust-laden airflow enters the cyclone separator at the speed of 12-30m/s from the intake pipe, the airflow will change from linear motion to circular motion. Most of the rotating airflow flows downward from the cylinder to the cone along the wall. In addition, under the action of centrifugal force, the particles are thrown to the wall of the separator. Once the dust particles contact the wall, they lose inertia force. The momentum of downward axial velocity near the wall falls along the wall and enters the ash discharge pipe, and falls into the collection bag from the outlet. In the process of downward rotation, the outer swirling flow continuously flows into the central part of the separator, forming a centripetal radial flow, which constitutes the inner swirling flow of upward rotation. The rotation direction of inner and outer swirling flow is the same. Finally, the purified gas passes through the exhaust pipe and is discharged, and a part of the finer dust particles that have not been separated also escape. The other small part of the gas flowing from the intake pipe flows downward along the outer side of the exhaust pipe through the top cover of the cyclone separator. When it reaches the lower end of the exhaust pipe, it converges with the upward internal swirling flow and enters the exhaust pipe. The fine particles dispersed in the upper swirling flow in this part are also takes away, and then trapped by a bag filter or a wet dust collector.



    Operation


    Cyclone separators operate by incorporating centrifugal, gravitational, and inertial forces to remove fine particles suspended in air or gas. These types of separators use cyclonic action to separate particulates from a gas stream. Typically, PM enters the cyclone separator at an angle (perpendicular to the flow stream, tangentially, or from the side), and is then spun rapidly. A centrifugal force is created by the circular airflow that throws the particulate towards the wall of the cyclone. Once the PM hits the wall, it falls into a hopper below. “Clean” exhaust is then either blown through or recirculated to be filtered again.


    Technical Data


    ModelAir volume(m3/h)Total height mm)
    Inlet velocity(m/s)
    15>182022
    CLT/A-2.55806907708501100
    CLT/A-3.08301000110012201380
    CLT/A-3.511401360151016701600
    CLT/A-4.014801780196021701800
    CLT/A-4.518702250248027002050
    CLT/A-5.023202780308034002300
    CLT/A-5.528003360372041002500
    CLT/A-6.033404000444049002700
    CLT/A-6.539204700521057002900
    CLT/A-7.045405440603066703200
    CLT/A-7.552106250692076503400
    CLT/A-8.059407130790087303600
    CLT/A-9.0751090009980110004100
    CLT/A-10.092801110012300136004600
    CLT/A-10.6104001240013800152004800
    CLT/A-11112001340014800164005000
    CLT/A-12133001590017600195005400
    CLT/A-13156001870020700233705900
    CLT/A-14181002170024000266006400
    CLT/A-15208002480027600305006900
    CLT/A-16237002840031500348007360
    CLT/A-17268003210035600393007860
    CLT/A-18300003600039900441008300
    CLT/A-19335004020044500492008790
    CLT/A-20371004450049300545009200


    Advantages


    1. Low capital cost.

    2. Ability to operate at high temperatures.

    3. Can handle liquid mists or dry materials.

    4. Low maintenance requirements (no moving parts).

    5. Small footprint - requires relatively small space.


    Quality Control


    1. Fabrication area of 200,000 square meters

    2. 150 Engineers

    3. 600 Coded welders

    4. 60 Licensed Inspectors(NDT Level-III instructors)

    5. Class-A Licenses for Design and Manufacture Boiler

    6. ISO 9001:2008 Quality System

    7. ASME Certificate of Power Boilers

    8. ASME 'S','U' and NB stamp authorization


    Quality Boiler Industrial Cyclone Separator Dust Collector & Multi Cyclone Separator for sale
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