Tube Master 200 Digital Welding Power Source And TC Series Closed Welding Head

Description

Tube Master 200 digital welding power source is an automatic program-controlled welding power source designed and manufactured by Huaheng Company with advanced technology. The welding power source adopts the new inverter power supply and control technology in the welding field, and is the first in the industry to use a large color touch screen as the human-machine interface, which is advanced, digital, easy to operate, intelligent, expandable, and reliable.

The welding head is specially designed for orbital automatic tungsten arc welding (without welding wire) for the butt joint of various pipe fittings. Before welding, the sealing cavity is filled with protective gas to ensure that the welding seam is well protected. According to customer requirements, we can customize the compound fixture within the pipe diameter range. This fixture system can ensure the precise positioning of the welded parts without the need for positioning spot welding, thus providing customers with high-efficiency and high-quality special welding guns. This machine can be used with Tube Master 200, iOrbital 4000, and iOrbital 5000 program-controlled welding power sources, and can precisely realize all-position TIG tube/tube welding, with high reproducibility of welding results and ideal welding outcomes.

Technical parameter

TC Series Welding Head
	TC26	TC36	TC76	TC156	TC-2	TC-3	TC-4
Weldable material	Carbon steel, stainless steel, titanium alloy	Carbon steel, stainless steel, titanium alloy	Carbon steel, stainless steel, titanium alloy	Carbon steel, stainless steel, titanium alloy	Carbon steel, stainless steel, titanium alloy	Carbon steel, stainless steel, titanium alloy	Carbon steel, stainless steel, titanium alloy
Weldable pipe diameter(mm)	Φ6~Φ22 (1/4″~7/8″ )	Φ6~Φ32 (1/4″~1 1/4″ )	Φ19.05~Φ63.5 (3/4″ ~2 1/2″ )	Φ50.8~Φ168.3 (2″~65/8″)	Φ12.7~Φ50.8 (1/2″~3″ )	Φ19.05~Φ7 (3/4″~3″ )	Φ38.1~Φ101.6 (2″~4″)
spinning speed(rpm)	0.6~12	0.3~6	0.2~6	0.06~1.2	0.24~4.8	0.2~4	0.095~1.9
Protective gas	Argon	Argon	Argon	Argon	Argon	Argon	Argon
cooling method	water cooling	water cooling	water cooling	water cooling	water cooling	water cooling	water cooling
Cooling flow(ml/min)	≥300	≥300	≥300	≥300	≥300	≥300	≥300
Rated current	60A duty cycle 60%	65A duty cycle 60%	75A duty cycle 60%	100A duty cycle 60%	75A duty cycle 60%	75A duty cycle 60%	100A duty cycle 60%
Main dimensions(mm)
A	80	98	145	295	135	160	195
B	40	47	72	150	65	79	97
C	40	41	43	61	38	38	57
D	340	360	412	630	426	453	497
weight(kg)(without cable)	2.0	2.0	3.0	10.5	2.5	3.5	6.0
Dimensions(mm)	340x80x40	360x120x41	412x165x43	630x330x61	426x155x38	453x177x38	497x230x57

The company currently has one research and development center and three production bases, as well as twelve subsidiaries both domestically and internationally. The company employs nearly a thousand staff members. The technical research and development center covers an area of nearly 40,000 square meters and includes the Overseas Welding Technology International Joint Laboratory, Jiangsu Province Welding Automation Equipment Key High-tech Research Laboratory, Jiangsu Province Robot Automation Equipment Engineering Laboratory, and a National Enterprise Postdoctoral Research Workstation. The company has successfully undertaken and completed 16 national-level scientific and technological projects related to machine applications and intelligent equipment, including the National High-tech R&D Program (863 Program), Torch Program, Key National Products Program, and Major National Science and Technology Projects. It has participated in the formulation of six national and industry standards related to welding robots, spraying robots, and automated welding communication. The company is a national-level demonstration enterprise for intellectual property rights and has been granted 435 authorized patents (including 140 invention patents), 200 software copyrights, and 48 registered trademarks in China.

The company has established production facilities in Kunshan, Xuzhou, and Changsha, with a total area of over 180,000 square meters. Its main products include automated welding production lines, intelligent logistics and warehousing systems, automated welding and cutting equipment, as well as planetary gear reducers. The business covers various stages such as project planning, research and development, design, complete equipment production, assembly, integrated debugging, and sales, providing turnkey engineering services for overall solutions.

The company's products are widely used in the high-end equipment manufacturing fields of engineering machinery, shipbuilding, rail transportation, aerospace, marine engineering, military, and nuclear power, as well as important industries in the national economy such as petrochemicals, food, and healthcare. They are also exported to countries and regions such as the United States, Europe, India, Brazil, and Southeast Asia.