Shuttle Kiln for Sanitary Ware Production Line Ceramic Producing Plant Tunnel Kiln for Sanitary Ware Toilet

Shuttle Kiln for Sanitary Ware Production Line Ceramic Producing Plant Tunnel Kiln for Sanitary Ware Toilet

1﹑Applicable material

A shuttle kiln is a type of ceramic or industrial kiln that operates with a movable car or platform, allowing the ware (ceramics, pottery, or other materials) to be loaded and unloaded by moving the entire platform in and out of the kiln. This design contrasts with continuous kilns, where materials move through the kiln on a conveyor or belt.

How It Works:

Structure: The kiln consists of a fixed firing chamber and a rail-mounted car that can be loaded outside the kiln.

Loading: The car is packed with ceramic wares or products and then rolled into the kiln.

Firing:Once inside, the kiln is sealed, and the firing process begins. The kiln can reach high temperatures (often over 1300°C), depending on the material and desired finish.

Cooling and Unloading:After firing, the kiln cools, and the car is rolled out for unloading.

Key Features:

Versatility: Shuttle kilns are versatile and can accommodate different firing cycles and temperatures.

Batch Process: It is a batch kiln, meaning it fires in cycles, allowing for precise control over firing schedules.

Efficiency: Shuttle kilns are efficient for small to medium-scale production and are commonly used in ceramics, tile manufacturing, and refractory industries.

2﹑Technical specification

3﹑Advantage

The advantages of a shuttle kiln include:

1. **Flexibility**
Shuttle kilns can handle a wide variety of products and materials. They are ideal for small-batch, multi-product production, allowing for different firing schedules and temperature profiles.

2. **Uniform Temperature Distribution**
Shuttle kilns provide even heat distribution throughout the chamber, resulting in consistent firing quality and minimizing defects. This improves overall product quality and reduces waste.

3. **Energy Efficiency**
These kilns are designed with excellent insulation and heat retention properties, reducing heat loss and minimizing energy consumption during the firing process.

4. **Ease of Loading and Unloading**
Products are loaded onto kiln cars outside the kiln chamber, simplifying the loading and unloading process, reducing downtime, and improving operational efficiency.

5. **Precise Control**
Shuttle kilns offer precise control over heating, soaking, and cooling phases, allowing for high-quality production with tight specifications, essential for industries like ceramics and advanced materials.

6. **Lower Maintenance Costs**
The relatively simple design of shuttle kilns makes them easy to maintain and repair, leading to lower maintenance costs and longer service life.

7. **Cost-Effective Investment**
Compared to continuous kilns (such as tunnel kilns), shuttle kilns require lower initial investment, making them suitable for small to medium-sized enterprises or specialized production facilities.

Shuttle kilns are particularly advantageous in applications that require batch processing, high precision, and product variety, such as ceramics, glass, and metal industries.

4﹑Package and shipment

We will well pack the goods based on the kinds of furnace and customer's requirement.

Jiangsu Qianjin Furnace Industry Equipment Co., Ltd. was established in July 1999. It is a national high-tech enterprise integrating the production and sales of electric heating kilns, gas kilns, advanced kiln furniture, kiln accessories and other industrial ceramics. Our company has a registered capital of 29 million yuan, fixed assets of 56 million yuan, more than 40 patents, and Our annual sales value is more than 150 million yuan. Our products are mainly used in the sintering of lithium battery new energy materials, rare earth materials, ceramic materials, magnetic materials, electronic devices, hard alloys, catalysts and other inorganic new materials. Our company has more than 150 employees, including 30 professional engineers.We have a functional material thermal equipment research and development center of Jiangsu province, and a pilot test base for lithium battery anode and cathode materials with an annual output of 150 tons. Our company has independent import and export trade rights, complete production equipment and supporting facilities, which can fully guarantee product's quality and delivery time. Various types of kilns and ceramic materials are exported to all over the world.